I don't have a modern Macintosh.
Do you have anything running OSX? If so, what version?
If not, what OS are you using/have available to put stuff on the SD card?
I have several utilities to make.IMG files if that's all that's needed, but I was under the impression that a profile.image file is not the same format.
That's correct, the emulated ProFile image files (as used by eg. the ESProFile) are not the same as .img files created from floppies, MacOS hard disks, CDs etc.
Looks like BLU does not want to touch it.
Please provide more info: Does BLU recognize there is a parallel port card (If not, it is likely a hardware problem)? If so, does it recognize there is a hard disk attached to it (If not, it is likely a hardware problem)? If so, what happens when you try to access it?
Note that BLU isn't capable of "initializing" disks, meaning the process of configuring the disk for use by an operating system, creating a root directory, boot blocks, and so on. The "format" function implemented in BLU is a lower level operation that configures the magnetic media into sectors.
However, BLU may still be a useful tool in cases such as this to help identify why the operating system installer cannot initialize the drive.
I'm not sure that BLU knows how to deal with big disks like that.
I believe BLU will be comfortable up to the limit of 16M blocks (about 8GB).
limitations when it comes to size under MW
From the screen pic it looks like you are using MW+II, but for completeness: MacWorks XL (preceding MacWorks Plus and MacWorks Plus II) is limited to MFS, which according to wikipedia, was limited to 20MB volumes.
edit: attempted to decrease the number of typos